Senior Controls Engineer

Job Title: Senior Controls Engineer
Location: San Antonio, TX
Industry: equipment manufacturing
Status of Hire: direct placement; permanent
Pay: $157k – $170k; exempt

Summary
We are seeking a Senior Electrical Engineer to serve as the technical authority for integrated control systems across our Aerial Work Platform (AWP) product line. This role leads the design and integration of complex systems that combine hydraulic, electrical, and embedded controls.

Based in San Antonio, you will play a key role in establishing and scaling a new North American engineering center, collaborating closely with global teams to drive product innovation and engineering excellence.

Key Responsibilities
Controls System Leadership

• Lead development of integrated control strategies for boom and scissor lift platforms

• Define end-to-end control architectures, including:

  • Sensors, actuators, and controllers

  • CAN networks and communication protocols

  • Functional logic and safety systems

• Design and validate control algorithms for:

  • Proportional valves, motor drives, pumps

  • Load sensing, stabilization systems, operator interfaces

• Ensure seamless interaction between hydraulics, electrical hardware, and embedded software

System Integration (Hydraulic + Electrical)

• Develop system models, schematics, signal maps, and control diagrams

• Define control strategies for:

  • Flow, pressure, and valve logic

  • Dynamic response and machine stability

• Partner with software teams on:

  • Sensor selection and network architecture

  • Connector design and communication protocols

• Ensure systems meet performance, safety, efficiency, and regulatory requirements

Technical Execution & Compliance

• Ensure compliance with ANSI, CSA, CE, ISO, and relevant electrical/hydraulic standards

• Lead DFMEA, functional safety reviews, and network robustness assessments

• Develop control specifications, validation plans, and technical documentation

• Drive root cause analysis, troubleshooting, and system performance improvements

Prototype & Validation

• Support prototype builds, system commissioning, and functional bring-up

• Execute validation testing, including:

  • Functional and duty-cycle testing

  • Communication robustness and fault handling

  • Hydraulic response and stability verification

• Tune control parameters and calibrate sensors across full operating conditions

Cross-Functional Collaboration

• Collaborate with software, structures, powertrain, vehicle integration, and test teams

• Support product development programs from concept through validation

• Partner with:

  • Current Product Engineering on field issues

  • Manufacturing Engineering on production readiness and serviceability

Technical Leadership & Development

• Serve as the SME for electro-hydraulic control systems

• Mentor engineers in controls, diagnostics, and system safety design

• Establish best practices in:

  • Design standards and simulation models

  • Diagnostic strategies and continuous improvement

Required Qualifications
Bachelor’s or Master’s in Electrical, Mechanical, Mechatronics, or Controls Engineering
7+ years experience in control systems for AWP or mobile/off-highway equipment
Strong expertise in:
Electro-hydraulic systems and proportional control
Electrical systems (sensors, CANbus, wiring, controllers, batteries)
Experience with global standards (ANSI, CSA, CE, ISO)
Hands-on experience with prototyping, commissioning, and validation
Proficiency with modeling tools (e.g., MATLAB, Automation Studio)
Strong analytical, diagnostic, and problem-solving skills
Knowledge of DFM/DFA and manufacturing processes

Preferred Qualifications
Experience with NX and Teamcenter
Professional Engineer (PE) license

Core Competencies
Systems-level thinking and engineering judgment
Strong cross-functional leadership and communication
Ability to lead technical reviews and integration efforts
Continuous improvement mindset

Work Environment
Combination of office, lab, and manufacturing environments
Exposure to varying temperatures, noise levels, and shop conditions

Physical Requirements
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is regularly required to:

• Sit; use hands to finger, handle, or feel; reach with hands and arms; and talk or hear.

• The employee is occasionally required to stand and walk.

• The employee must frequently lift and/or move up to 10 pounds.

• Specific vision abilities required by this job include close vision, distance vision, depth perception, and the ability to adjust focus.

**Must be authorized to work in the United States, client is not able to offer sponsorship at this time
**Must be able to pass a pre-employment drug test and background check to be eligible for hire

We are an equal opportunity employer that recognizes the value of a diverse workforce. All qualified individuals will receive consideration for employment without regard to race, color, age, sex, sexual orientation, gender identity, religion, national origin, disability, veteran status, genetic information, or any other criteria protected by governing law.